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Article
Publication date: 18 November 2019

Vinoth Kumar M. and Balasubramanian V.

Super 304HCu super austenitic stainless steel tubes containing 2.3 to 3 (Wt.%) of copper (Cu) is used in superheaters and reheater tubings of nuclear power plants. In general…

Abstract

Purpose

Super 304HCu super austenitic stainless steel tubes containing 2.3 to 3 (Wt.%) of copper (Cu) is used in superheaters and reheater tubings of nuclear power plants. In general, austenitic stainless steels welded by conventional constant current gas tungsten arc welding (CC-GTAW) produce coarse columnar grains, alloy segregation and may result in inferior mechanical properties. Pulsed current gas tungsten arc welding (PC-GTAW) can control the solidification structure by altering the prevailing thermal gradients in the weld pool.

Design/methodology/approach

Super 304HCu tubes of Ø 57.1 mm and the wall thickness of 3.5 mm were autogenously welded using CC and PC-GTAW processes. Joints are characterized using optical microscopy, electron microscopy, energy dispersive spectroscopy and electron backscatter diffraction (EBSD) techniques. Hot tensile properties of the weld joints were evaluated and correlated with their microstructural features.

Findings

Current pulsing in GTAW has resulted in minimal eutectic film segregation, lower volume % of delta ferrite and appreciable improvement in tensile properties than CC-GTAW joints.

Originality/value

The EBSD boundary map and inverse pole orientation map of Super 304HCu weld joints evidence the grain refinement and much frequent high angle grain boundaries achieved using weld current pulsing.

Details

World Journal of Engineering, vol. 16 no. 6
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 28 February 2023

Sashank Sravan, S. Rajakumar, Karthikeyan Rajagopalan and Kavitha Subramanian

Dissimilar joining of austenitic stainless steels and ferritic steels is a challenging task and has a wide range of applications due to its excellent mechanical and thermal…

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Abstract

Purpose

Dissimilar joining of austenitic stainless steels and ferritic steels is a challenging task and has a wide range of applications due to its excellent mechanical and thermal characteristics. They are joined mostly by using conventional modes. In the current investigation, the study and optimization of hot wire TIG welding parameters was carried out.

Design/methodology/approach

These parameters will govern the desired characteristics of the joint. Solutions were found out through multi-response optimization by using response surface methodology and single response optimization using particle swarm optimization.

Findings

Optimized input welding parameters that were achieved are electrode current 180 amps, wire feed rate 1870 mm/min and hot wire current 98 amps and the optimized UTS is 665.45 MPa. The results from PSO were compared with RSM and the optimized input welding parameters for the electrode current, hot wire current and wire feed rate exhibited maximum ultimate tensile strength which were also confirmed from response and contour plots.

Originality/value

Sensitivity analysis was also performed to understand the effect of each individual parameters on the response. Microstructure features were evaluated for the joints and was found that the characteristics are within the desired criteria.

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 3
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 4 November 2021

Vinoth Kumar Annamalai and Selvakumaran Thunaipragasam

The purpose of this study is to design a flight control model for a control surface-less (CSL) tri-tilt-rotor (TTR) unmanned aerial vehicle (UAV) based on a Proportional Integral…

Abstract

Purpose

The purpose of this study is to design a flight control model for a control surface-less (CSL) tri-tilt-rotor (TTR) unmanned aerial vehicle (UAV) based on a Proportional Integral Derivative (PID) controller to stabilize the altitude and attitude of the UAV subjected to various flying conditions.

Design/methodology/approach

First, the proposed UAV with a tilting mechanism is designed and analyzed to obtain the aerodynamic parameters. Second, the dynamics of the proposed UAV are mathematically modeled using Newton-Euler formation. Then, the PID controller is implemented in the simulation model to control flight maneuvers. The model parameters were implemented in a mathematical model to find the system’s stability for various flight conditions. The model was linearized to determine the PID gain values for vertical take-off and landing, cruise and transition mode. The PID controller was tuned to obtain the desired altitude and attitude in a short period. The tuned PID gain values were implemented in the PID controller and the model was simulated.

Findings

The main contribution of this study is the mathematical model and controller for a UAV without any control surface and uses only a thrust vector control mechanism which reduces the complexity of the controller. The simulation has been carried out for various flight conditions. The altitude PID controller and the attitude PID controller for CSL-TTR-UAV were tuned to obtain desired altitude and attitude within the optimum duration of 4 s and deviation in the attitude of 8%, which is within the allowable limit of 14%. The findings obtained from the simulation revels that the altitude and attitude control of the CSL-TTR-UAV was achieved by controlling the rpm of the rotor and tilt angle using the PID controller.

Originality/value

A novel CSL TTR UAV mathematical model is developed with a dual tilting mechanism for a tail rotor and single axis tilt for the rotors in the wing. The flight control model controls the UAV without a control surface using a PID controller for the thrust vector mechanism.

Details

Aircraft Engineering and Aerospace Technology, vol. 94 no. 4
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 28 August 2020

Anand Gurumurthy, Vinoth Kumar Nair and S. Vinodh

The cost of providing healthcare is spiralling up in recent times. On the one hand, patients expect the highest quality of service, while on the other hand, the managers of the…

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Abstract

Purpose

The cost of providing healthcare is spiralling up in recent times. On the one hand, patients expect the highest quality of service, while on the other hand, the managers of the healthcare services want to minimise the total operating expenses. Hence, healthcare organisations implement lean thinking (LT) to achieve these twin objectives. LT reduces the eight wastes that are prevalent in the healthcare processes and functions. In particular, if the wasteful inventories related to expensive medical supplies are reduced, the resulting cost savings can help in providing affordable and accessible healthcare.

Design/methodology/approach

Hence, in this paper, a case study of a hospital is presented where LT is implemented. One of the projects was related to inventory reduction in the store of the catheterisation laboratory (cath lab). A hybrid methodology called multi-unit selective inventory control (MUSIC) that combined these three dimensions (3D), namely, consumption value, criticality and lead time or ease of availability was used to classify the medical supplies into different categories.

Findings

Based on the results obtained, various inventory systems and the associated tools and techniques of LT were proposed. For example, a deep dive into the A-class items revealed that some of the medical supplies fell under both vital and scarce categories. Hence, it was recommended that the case hospital should follow the economic order quantity (EOQ) with safety stock approach as these items were to be shipped from other states in India. Subsequently, the focus should be on developing a local supplier and attempts should be made to establish a kanban system with adequate information sharing.

Practical implications

This study demonstrates the step-by-step methodology of MUSIC-3D which would guide the procurement managers to apply the same in their organisation. It also helps them in identifying appropriate elements of LT for inventory reduction before the actual deployment.

Originality/value

None of the papers has utilised the MUSIC-3D methodology as a precursor for inventory reduction, specifically within the domain of LT. Similarly, identifying and proposing different type of inventory systems and various LT practices based on this unique method is a novel attempt.

Details

The TQM Journal, vol. 33 no. 3
Type: Research Article
ISSN: 1754-2731

Keywords

Article
Publication date: 2 May 2017

M.P. Jenarthanan, Raahul Kumar S and Vinoth S

This study aimed to develop a mathematical model for delamination and surface roughness during end milling by using grey relational analysis (GRA) and to determine how the input…

Abstract

Purpose

This study aimed to develop a mathematical model for delamination and surface roughness during end milling by using grey relational analysis (GRA) and to determine how the input parameters (cutting speed, depth of cut, helix angle and feed rate) influence the output response (delamination and surface roughness) in machining of hybrid glass fibre-reinforced plastic (GFRP) (abaca and glass) composite using solid carbide end mill cutter.

Design/methodology/approach

The Four factors, three levels Taguchi orthogonal array design in GRA is used to conduct the experimental investigation. The Shop Vision inspection system is used to measure the width of maximum damage of the machined hybrid GFRP composite. The Shop Handysurf E-35A surface roughness tester is used to measure the surface roughness of the machined hybrid GFRP composite. “Minitab 14” is used to analyse the data collected graphically. Analysis of variance is conducted to validate the model in determining the most significant parameter.

Findings

The GRA is used to predict the input factors influencing the delamination and surface roughness on the machined surfaces of the hybrid GFRP composite at different cutting conditions with the chosen range of 95 per cent confidence intervals. Analysis on the influences of the entire individual input machining parameters on the delamination and surface roughness has been conducted using GRA.

Originality/value

Effect of milling of the hybrid GFRP composite on delamination and surface roughness with various helix angle solid carbide end mill has not been analysed yet using the GRA technique.

Details

Pigment & Resin Technology, vol. 46 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 17 May 2022

Vinoth Kumar K., Loganathan T.G. and Jagadeesh G.

The Purpose of this study is to prove the possibility of developing low cost mechanical anti – lock braking system (ABS) for the passenger’s safety.

Abstract

Purpose

The Purpose of this study is to prove the possibility of developing low cost mechanical anti – lock braking system (ABS) for the passenger’s safety.

Design/methodology/approach

The design methodology of the proposed newer mechanical ABS comprises of two units, namely, the braking unit and wheel lock prevention unit. The braking unit actuates the wheel stopping as and when the driver applies the brake, whereas the wheel lock prevention unit initiates wheel release to prevent locking and subsequent slip/skidding. The brake pedal with master cylinder assembly and double-arm cylinder forms the braking unit, brake pad cylinder, movable brake pad, solenoid valve and dynamo forms the wheel lock prevention unit. The dynamo coupled with the rotor energises/de-energises the solenoid values to direct airflow for applying brake and release it, which makes the system less energy-dependent.

Findings

The braking unit aids in vehicle stops, by locking the disc with the brake pad actuated by a double-arm cylinder. The dynamo energises the solenoid valve to activate the brake pad cylinder piston for applying the brake on the disc. Instantaneously, on applying the brake the dynamo de-energises the solenoid to divert the pneumatic flow for retracting the brake pad thereby minimizing the braking torque. The baking torque reduction revives the wheel rotating and prevents slip/skidding.

Originality/value

Mechanical ABS preventing wheel lock by torque reduction principle is a novel method that has not been evolved so far. The system was designed with repair/replacement of the parts and subcomponents to support higher affordability on safety grounds.

Details

World Journal of Engineering, vol. 20 no. 6
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 31 December 2018

Rajyalakshmi K. and Nageswara Rao Boggarapu

Scatter in the outcome of repeated experiments is unavoidable due to measurement errors in addition to the non-linear nature of the output responses with unknown influential input…

Abstract

Purpose

Scatter in the outcome of repeated experiments is unavoidable due to measurement errors in addition to the non-linear nature of the output responses with unknown influential input parameters. It is a standard practice to select an orthogonal array in the Taguchi approach for tracing optimum input parameters by conducting a few number of experiments and confirm them through additional experimentation (if necessary). The purpose of this paper is to present a simple methodology and its validation with existing test results in finding the expected range of the output response by suggesting modifications in the Taguchi method.

Design/methodology/approach

The modified Taguchi approach is proposed to find the optimum process parameters and the expected range of the output response.

Findings

This paper presents a simple methodology and its validation with existing test results in finding the expected range of the output response by suggesting modifications in the Taguchi method.

Research limitations/implications

Adequacy of this methodology should be examined by considering the test data on different materials and structures.

Originality/value

The introduction of Chauvenet’s criterion and opposing the signal-to-noise ratio transformation on repeated experiments of each test run will provide fruitful results and less computation burden.

Details

Multidiscipline Modeling in Materials and Structures, vol. 15 no. 2
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 16 March 2022

G. Vennira Selvi, V. Muthukumaran, A.C. Kaladevi, S. Satheesh Kumar and B. Swapna

In wireless sensor networks, improving the network lifetime is considered as the prime objective that needs to be significantly addressed during data aggregation. Among the…

Abstract

Purpose

In wireless sensor networks, improving the network lifetime is considered as the prime objective that needs to be significantly addressed during data aggregation. Among the traditional data aggregation techniques, cluster-based dominating set algorithms are identified as more effective in aggregating data through cluster heads. But, the existing cluster-based dominating set algorithms suffer from a major drawback of energy deficiency when a large number of communicating nodes need to collaborate for transferring the aggregated data. Further, due to this reason, the energy of each communicating node is gradually decreased and the network lifetime is also decreased. To increase the lifetime of the network, the proposed algorithm uses two sets: Dominating set and hit set.

Design/methodology/approach

The proposed algorithm uses two sets: Dominating set and hit set. The dominating set constructs an unequal clustering, and the hit set minimizes the number of communicating nodes by selecting the optimized cluster head for transferring the aggregated data to the base station. The simulation results also infer that the proposed optimized unequal clustering algorithm (OUCA) is greater in improving the network lifetime to a maximum amount of 22% than the existing cluster head selection approach considered for examination.

Findings

In this paper, lifetime of the network is prolonged by constructing an unequal cluster using the dominating set and electing an optimized cluster head using hit set. The dominator set chooses the dominator based on the remaining energy and its node degree of each node. The optimized cluster head is chosen by the hit set to minimize the number of communicating nodes in the network. The proposed algorithm effectively constructs the clusters with a minimum number of communicating nodes using the dominating and hit set. The simulation result confirms that the proposed algorithm prolonging the lifetime of the network efficiently when compared with the existing algorithms.

Originality/value

The proposed algorithm effectively constructs the clusters with a minimum number of communicating nodes using the dominating and hit sets. The simulation result confirms that the proposed algorithm is prolonging the lifetime of the network efficiently when compared with the existing algorithms.

Details

International Journal of Intelligent Computing and Cybernetics, vol. 15 no. 4
Type: Research Article
ISSN: 1756-378X

Keywords

Article
Publication date: 16 November 2021

M. Balasubramanian, Thozhuvur Govindaraman Loganathan and R. Srimath

The purpose of this study is to understand the behavior of hybrid bio-composites under varied applications.

Abstract

Purpose

The purpose of this study is to understand the behavior of hybrid bio-composites under varied applications.

Design/methodology/approach

Fabrication methods and material characterization of various hybrid bio-composites are analyzed by studying the tensile, impact, flexural and hardness of the same. The natural fiber is a manufactured group of assembly of big or short bundles of fiber to produce one or more layers of flat sheets. The natural fiber-reinforced composite materials offer a wide range of properties that are suitable for many engineering-related fields like aerospace, automotive areas. The main characteristics of natural fiber composites are durability, low cost, low weight, high specific strength and equally good mechanical properties.

Findings

The tensile properties like tensile strength and tensile modulus of flax/hemp/sisal/Coir/Palmyra fiber-reinforced composites are majorly dependent on the chemical treatment and catalyst usage with fiber. The flexural properties of flax/hemp/sisal/coir/Palmyra are greatly dependent on fiber orientation and fiber length. Impact properties of flax/hemp/sisal/coir/Palmyra are depended on the fiber content, composition and orientation of various fibers.

Originality/value

This study is a review of various research work done on the natural fiber bio-composites exhibiting the factors to be considered for specific load conditions.

Details

World Journal of Engineering, vol. 20 no. 3
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 26 February 2024

Madhavarao Singuru, Kesava Rao V.V.S. and Rama Bhadri Raju Chekuri

This study aims to investigate the optimal process parameters of the wire-cut electrical discharge machining (WCEDM) for the machining of the GZR-AA7475 hybrid metal matrix…

Abstract

Purpose

This study aims to investigate the optimal process parameters of the wire-cut electrical discharge machining (WCEDM) for the machining of the GZR-AA7475 hybrid metal matrix composite (HMMC). HMMCs are prepared with 2 Wt.% graphite and 4 Wt.% zirconium dioxide reinforced with aluminium alloy 7475 (GZR-AA7475) composite by using the stir casting method. The objective is to enhance the mechanical properties of the material while preserving its unique features. WCEDM with a 0.18 mm molybdenum wire electrode is used for machining the composite.

Design/methodology/approach

To conduct experimental studies, a Taguchi L27 orthogonal array was adopted. Input variables such as peak current (Ip), pulse-on-time (TON) and flushing pressure (PF) were used. The effect of process parameters on the output responses, such as material removal rate (MRR), surface roughness rate (SRR) and wire wear ratio (WWR), were investigated. The grey relational analysis (GRA) is used to obtain the optimal combination of the process parameters. Analysis of variance (ANOVA) was also used to identify the significant process parameters affecting the output responses.

Findings

Results from the current study concluded that the optimal condition for grey relational grade is obtained at TON = 105 µs, Ip = 100 A and PF = 90 kg/cm2. Peak current is the most prominent parameter influencing the MRR, whereas SRR and WRR are highly influenced by flushing pressure.

Originality/value

Identifying the optimal process parameters in WCEDM for machining of GZR-AA7475 HMMC. ANOVA and GRA are used to obtain the optimal combination of the process parameters.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

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